PRODUCTIVITY AND PERFORMANCE

The JCB 411 wheel loader features 123 l/min double gear pump hydraulics for fast cycle times and excellent multifunctioning capability. A variable geometry turbocharger, meanwhile, provides increased performance at low engine speed for improved cycle times and tractive effort.

This loading shovel is fitted with a JCB EcoMAX 4.4-litre engine, which produces peak power (80 kW/108 hp) and torque (516 Nm) at low revs for excellent response.

There’s no need to worry about wasting time and money replacing diesel particulate filters (DPFs). EcoMAX meets Tier 4 Final/Stage IV legislation using only exhaust gas recirculation (EGR) and selective catalytic reduction (SCR). This setup also improves fuel economy.

With a choice of axle options you can tailor performance to any application.

• Open differentials are ideal for hard standing ground conditions.
• Limited slip differential axles increase tractive effort and are perfect for soft muddy ground conditions.

A standard-fit high torque (HT) loader arm allows you to perform parallel lifting and use plenty of attachments, with excellent visibility to your attachment at all heights.

The transmission disconnect feature performs clutch cut-off for efficient, productive loader control. This feature controls tractive effort via the transmission, diverting maximum power to your wheeled loading shovel’s hydraulics and reducing brake wear and fuel consumption.

Features

• JCB EcoMAX 4.4 litre Stage IV/ Tier 4 Final engine with no requirement for a DPF
• Heavy duty construction to cope with the toughest jobs
• 4-speed switchable manual/automatic transmission
• Latest Command Plus cab design for ultimate operator comfort
• Innovative hydraulics provide efficient and high performance operation
• DPF-free engine design saves time and money

The 621G also features CASE’s exclusive mid-mount cooling module that positions all coolers in a cube design mounted immediately behind the cab, ensuring all coolers have access to clean, cool, ambient air. The optional reversing fan minimises time and effort required for routine cleaning. Additionally, the 621G features standard axles with limited slip differentials that transfer torque to the gripping tires to increase traction in slippery conditions, and an optional 5 speed transmission with lockup torque converter that provides faster acceleration and travel speeds up to 45 km/h.

Productivity
Representing one of the industry’s most popular size classes, the 621G provides extreme application versatility (three linkage options, multiple axle options, and broad attachment compatibility), best-in-class horsepower and breakout force, and powerful hydraulics, ensuring owners get the most out of each machine. Four power modes, excellent fuel efficiency, a new dynamic operator environment, an optional 5 speed transmission, and proven engine and emissions technologies make these among the most productive and efficient loaders on the market.

Fuel Efficiency
CASE was the first to employ SCR technology in heavy earthmoving equipment, making G Series wheel loaders the second generation of CASE wheel loaders to benefit from the fuel efficiency and cooler operating temperatures SCR offers compared to solutions with diesel particulate filters (DPFs). No regeneration, no recirculation of exhaust gasses, no temperature spikes to burn off particulate – all ensuring that a greater percentage of fuel use is put towards productive work. Matched with load-sensing hydraulics that ensure the machine is only working as hard as it needs to, as well as operating modes such as ECO that provide greater fuel efficiency, the 621G proves to be extremely fuel efficient.

Comfort and Visibility
The cab and operating environment of the G Series has been completely re-engineered to provide optimal operator performance, ergonomics and engagement with the controls and the surrounding jobsite. A new 8″ LCD monitor provides the operator with simple control and greater insight over many loader functions and activities. The latest in electro-hydraulic controls, numerous seat and adjustability options, and an all-new membrane keypad further simplify comfort, operation and training. A new, one-piece rounded windshield and optimally placed mirrors, along with a rearview camera that feeds the new monitor, ensures full 360° visibility. An entirely new HVAC system ensures operators stay comfortable throughout the year.

Serviceability
CASE G Series loaders offer a number of service-related features that help extend the service life of the machine, lower operating costs and improve overall serviceability. The CASE-exclusive mid-mounted cooling module ensures access to clean and cool ambient air to keep all operating components cool, while also limiting debris buildup and providing easy access for routine cleaning. For applications with extreme amounts of airborne debris, CASE offers a heavy debris cooling system. This includes enhanced sealing of the cooling module covers and wider cooler fin spacing to increase airflow and better maintain the optimum operating temperatures for your mechanical and hydraulic systems.

This unique cooling cube design and placement allows the engine to be pushed lower and towards the rear of the machine, improving balance and stability, but also positioning all routine service and maintenance items within easy reach of the ground. Factor in CASE ProCare, and owners can more accurately predict all owning and operating costs for the first three years of ownership while getting all parts and labor provided by CASE in partnership with the local dealer.

HIGH EFFICIENCY
with no EGR

The engine was developed and manufactured by our award winning sister company FPT Industrial, which produces over 500,000 engines per year and powers world record winners.

The in-house design leverages advanced technologies developed for commercial vehicles and agriculture, and introduces specific tailored solutions for off-road applications.

The NEF N67, with 6 in-line cylinders and a 6.7 litre displacement, is designed to offer both fuel efficiency and reliability with plenty of power available.

• The air intake flow is increased by a turbocharger with air-to-air cooling.
• The multiple injection delivers best-in-class high torque performance at low rpms.
• No EGR valve is used: 100% fresh air is taken for combustion without traditional DPF and no extra cooling system is needed.

Our engine technology is so reliable that it is trusted by the French Sea Rescue service for their boats: what better guarantee could you wish for?

LOW EMISSIONS
Maintenance-free, built-for-life

To maintain the advantages of the unique and unbeaten HI-eSCR technology, FPT Industrial integrated a maintenance free device on its SCR catalyst, thus allowing to comply with tightened limits on PM emissions within a compact package.

This allows for a very compact engine compartment, resulting in excellent rear visibility. In addition, the maximum temperature reached during normal operating conditions by HI-eSCR 2 is still on average 200° C below a traditional
particulate filter.

ENGINE KEEP IT SIMPLE

FPT’s Stage V Solution:

• High Performance
• Low Operating Costs
• Ease of Use

In addition to traditional diesel, the Stage V NEF engines are capable of running also on B7 biodiesel, as well as HVO diesel (an even cleaner and more high-quality alternative to biodiesel, with superior performances in cold weathers).

CASE’s Tier 4 Final SCR engine technology makes the 821G wheel loader an ideal choice for high production loading and hauling applications. The innovative Selective Catalytic Reduction (SCR) technology maintains peak engine performance while increasing fuel efficiency, keeping exhaust temperatures low, eliminating regeneration and avoiding the need for replacing expensive Diesel Particulate Filters (DPF). The optional 5 speed transmission with lock-up torque converter provides faster acceleration and travel speeds up to 40 km. In addition to more than 18,000 kg of breakout force, the 821G also features the CASE mid-mount Cooling Cube, which provides direct access to cool, clean, ambient air for each cooler, as well as an optional reversing fan to keep the coolers clean and keep you and your machine working, instead of cleaning clogged coolers.

Productivity
There is much demanded of loaders in this size class, and CASE G Series loaders are built for heavy work and designed to do it efficiently. Optional heavy-duty axle options with auto-locking front differential, 5-speed transmission, ride control, and standard automated bucket controls such as return-to-dig, return-to-travel and height control all help achieve optimal cycle times and productivity. Four power modes help further dial in speed and power, and an electro-hydraulic, load sensing hydraulic system allows for improved functionality and precise bucket and loader functions. And with an SCR emissions solution, these models offer no downtime related to regeneration.

Fuel Efficiency
CASE was the first to employ SCR technology in heavy earthmoving equipment – and G Series wheel loaders are the second generation of CASE wheel loaders to benefit from the fuel efficiency and cooler operating temperatures, which often compares to alternative solutions with diesel particulate filters (DPFs). No regeneration, no recirculation of exhaust gasses, no temperature spikes to burn off particulate – all ensuring that a greater percentage of fuel use is put towards productive work. Matched with load sensing hydraulics that ensure the machine is only working as hard as it needs to, and operating modes such as ECO that provide greater fuel efficiency, and the G Series promises to be among the most powerful and fuel efficient wheel loaders on the market.

Comfort and Visibility
The cab and operating environment of the G Series have been completely re-engineered to provide optimal operator performance, ergonomics and engagement with both the controls and the surrounding jobsite. The cab has been designed to optimally accommodate a broad range of operator sizes, and a new 8″ LCD monitor provides the operator with simple control and greater insight over many loader functions and activities. The latest in electro-hydraulic controls, numerous seat and adjustability options, and an all-new membrane keypad further simplifies operation and training. A new, one-piece rounded windshield and optimally placed mirrors, along with a rearview camera that feeds the new monitor, ensures full 360° visibility. An entirely new HVAC system ensures operators stay comfortable regardless of where they work.

Serviceability
CASE G Series loaders offer a number of service-related features that help extend service life of the machine, lower operating costs and improve overall serviceability. The CASE-exclusive mid-mounted cooling module ensures access to clean and cool ambient air to keep all operating components cool, while also limiting debris buildup and providing easy access for routine cleaning. This unique design allows the engine to be pushed lower and towards the rear of the machine, improving balance and stability, but also placing all routine service and maintenance items within easy reach of the ground. Factor in CASE ProCare, and owners can more accurately predict all owning and operating costs for the first three years of ownership while getting all parts and labor provided by CASE in partnership with the local dealer.

The 921G provides more than 19,000 kg of breakout force and an optional 5-speed transmission with lock-up torque converter provides faster acceleration and travel speeds up to 40 km/h. The CASE exclusive mid-mount cooling module allows all coolers to have access to cool, clean ambient air to maintain optimum operating temperature for the mechanical and hydraulic systems. Additionally, CASE’s SCR emissions solution offers unmatched fuel efficiency with no diesel particulate filters, no regeneration, and no extreme exhaust temperatures. Add to this ground-line serviceability – a hallmark of CASE – and you’ve got a powerful and efficient machine committed to increasing productivity and reducing downtime.

Productivity
There is much demanded of loaders in this size class, and CASE G Series loaders are built for heavy work and designed to do it efficiently. Optional heavy-duty axle options with auto-locking front differential, 5-speed transmission, ride control, and standard automated bucket controls such as return-to-dig, return-to-travel and height control all help achieve optimal cycle times and productivity. Four power modes help further dial in speed and power, and an electro-hydraulic, load sensing hydraulic system allows for improved functionality and precise bucket and loader functions. And with an SCR emissions solution, these models offer no downtime related to regeneration.

Fuel Efficiency
CASE was the first to employ SCR technology in heavy earthmoving equipment – and G Series wheel loaders are the second generation of CASE wheel loaders to benefit from the fuel efficiency and cooler operating temperatures, which often compares to alternative solutions with diesel particulate filters (DPFs). No regeneration, no recirculation of exhaust gasses, no temperature spikes to burn off particulate – all ensuring that a greater percentage of fuel use is put towards productive work. Matched with load sensing hydraulics that ensure the machine is only working as hard as it needs to, and operating modes such as ECO that provide greater fuel efficiency, and the G Series promises to be among the most powerful and fuel efficient wheel loaders on the market.

Comfort and Visibility
The cab and operating environment of the G Series have been completely re-engineered to provide optimal operator performance, ergonomics and engagement with both the controls and the surrounding jobsite. The cab has been designed to optimally accommodate a broad range of operator sizes, and a new 8″ LCD monitor provides the operator with simple control and greater insight over many loader functions and activities. The latest in electro-hydraulic controls, numerous seat and adjustability options, and an all-new membrane keypad further simplifies operation and training. A new, one-piece rounded windshield and optimally placed mirrors, along with a rearview camera that feeds the new monitor, ensures full 360° visibility. An entirely new HVAC system ensures operators stay comfortable regardless of where they work.

Serviceability
CASE G Series loaders offer a number of service-related features that help extend service life of the machine, lower operating costs and improve overall serviceability. The CASE-exclusive mid-mounted cooling module ensures access to clean and cool ambient air to keep all operating components cool, while also limiting debris buildup and providing easy access for routine cleaning. This unique design allows the engine to be pushed lower and towards the rear of the machine, improving balance and stability, but also placing all routine service and maintenance items within easy reach of the ground. Factor in CASE ProCare, and owners can more accurately predict all owning and operating costs for the first three years of ownership while getting all parts and labor provided by CASE in partnership with the local dealer.

More than 10% lower fuel consumption

The high combustion temperature result in optimum engine performance. The second generation common rail engine ensures better engine control at all rpm. The multiple injection technology delivers optimum combustion control.

Outstanding flat torque

The second generation common rail engine ensures better engine control at all rpm and the 100% fresh air input further improves engine output.

The multiple injection technology ensures optimum combustion control, while the 1600 bar injection delivers best-in-class torque performance.

Lower maintenance costs

The combustion chamber and high pressure injection are optimized to reduce oil dilution. The engine only breathes fresh air, so there is no oil contamination. It also has better fuel compatibility because thee is no exhaust gas recirculation and it doesn’t need a specifi c oil because with “SCR only” there is no Diesel Particulate Filter.

COOLED HEAVY DUTY AXLES

The new heavy-duty axles are tougher, bigger and easier to service with the 3-piece housing design. Moreover the internal oil temperature is kept constant by the oil cooling, resulting in even more reliability.

ADVANCED ENGINE TECHNOLOGY

The turbocharged engine with an Air-to-Air intercooler relies on a 3-step injection technology to maximize responsiveness and fuel efficiency with reduced engine noise and vibrations.

INCREASED BUCKET FILLING

Bucket is filled faster with the 18% increased thrust and greater breakout force that comes with the short bottom buckets.

HIGH EFFICIENCY
With no EGR or particulate filter

The engine was developed and manufactured by our award winning sister company FPT Industrial, which produces over 500,000 engines per year and powers world record winners.

The in-house design leverages advanced technologies developed for commercial vehicles and agriculture, and introduces specific tailored solutions for off-road applications.

The Cursor 9, with 6 in-line cylinders and an 8.7 litre displacement, is designed to deliver both fuel efficiency and reliability with plenty of power available.

• The air intake flow is increased by a turbocharger with air-to-air cooling.
• The multiple injection delivers best-in-class high torque performance at low rpms.
• No EGR valve is used: 100% fresh air is used for combustion, there is no DPF, and no extra cooling system is needed.

Our engine technology is so reliable that it is trusted by the French Sea Rescue service for their boats: what better guarantee could you wish for?

HIGH RELIABILITY
CASE heavy-duty axles

The heavy-duty axles are tougher, bigger and easier to service thanks to the 3-piece housing design. Wet multiple disc brakes, made of resistant sintered bronze, are located in each wheel hub. Our heavy-duty axles are engineered to support L5 or solid tyres for very abrasive environments.

Metal face seals positioned between axle and hub are resistant to water and fine debris at low temperatures.

The CASE heavy-duty axles deliver added value resulting from:

• 20-30% lower tyre wear because of no slippage between the wheels;
• reduced fuel consumption because there is no friction in the differential;
• reduced downtime for maintenance because of fewer moving components with open differentials.

RELIABILITY, PRODUCTIVITY AND FUEL EFFICIENCY

• 10% more fuel effi cient than K Series*
• Up to 25% more effi cient than H Series*

Linkage and Work Tools

• Performance Series buckets and range of work tools
• Optimized Z-bar with best-in-class visibility
• –0°/+5° parallelism
• Increased tilt capacity at height, equal to payload
• Fusion™ « zero-offset » coupler (option)

Engine and Aftertreatment Advancements

• Cat® engine with ACERT Technology
• Meets Tier 4 Final/Stage IV emission standards
• Cat Clean Emissions Module with Selective Catalytic Reduction
• Productive Economy Mode

Transmission Advancements

• 5-speed power shift transmission with single clutch speed shifts and torque based down shifts
• Lock up clutch torque converter with lock-to-lock shifting
• Split flow oil system and multi-viscosity oil

Axle Advancements

• On-the-go disc-type front differential locks (front and rear fully automatic option)
• Caliper disc parking brake
• Bevel gear shrouds

Next Generation Hydraulic Systems

• Next generation main valve
• Next generation ride control system with dual accumulators
• Next generation implement pump with increased displacement
• Full fl ow and kidney loop fi ltration
• Load-sensing hydraulics with simultaneous hydraulic functions
• 3rd and 4th function (option)

EASE OF OPERATION

Best-in-class Operator Environment

• Optimized all-around visibility
• Steering wheel (E-H joystick steering option)
• Touch screen multifunction color display with integrated controls and rearview camera
• Stair-like ingress and egress
• New wider door and increased glass area
• Seat-mounted fi ngertip electro-hydraulic implement controls
• Large convex rearview mirrors with integrated spot mirror
• Remote door opening (option)
• Automatic climate control
• Viscous cab mounts
• Low operator sound levels

Advanced Technology with Cat Connect

• Link technologies, like Product Link™ to monitor equipment and manage production using online VisionLink® software
• Payload technologies, like Cat Production Measurement (option) to measure payloads and optimize productivity
• Detect technologies, like the rear vision camera to keep people safe and help the operator work more productively

SERVICE ACCESS

• Legacy one-piece hood with clamshell design
• Centralized service centers for hydraulic and electrical components
• Windshield cleaning platform and harness tie-off

High Productivity & Low Fuel Consumption

• Komatsu’s new engine technology
• Low fuel consumption
• Komatsu SmartLoader Logic
• Large-capacity torque converter
• Enhanced lock-up
• Dual-mode engine power select system
• ECO Guidance
• Variable displacement piston pump & Closed-center load sensing system (CLSS)
• Komatsu auto idle shutdown

Excellent Operator Environment

• Ergonomic comfort
• Operator seat with Electronic Pilot Control levers
• Automatic kick-down
• Remote bucket & boom positioner
• Auxiliary input jack
• Equipped with 12 V outlet
• Low noise design
• Rear view monitoring system
• Seat belt caution indicator
• Engine shutdown secondary switch

High Performance Komatsu SAA6D140E-6 Engine

This engine delivers faster acceleration and higher travel speeds with high horsepower per ton in its class. Advanced technologies, such as Variable Geometry Turbocharger (VGT), KDPF, and High Pressure Common Rail (HPCR) enable the engine to meet U.S. EPA Tier 4 Interim and EU Stage 3B emissions certification. High torque at low speed, excellent acceleration, and low fuel consumption ensure maximum productivity.

Komatsu’s New Engine Technology

Newly Designed VGT The newly designed variable geometry turbocharger features Komatsu proprietary technology that changes the air-flow and delivers air in optimum quantity to the engine combustion chamber under all speed and load conditions. The result is cleaner exhaust gas and improved fuel economy while maintaining power and performance.

Newly Designed KDPF Komatsu has designed and developed a high efficiency diesel particulate filter that captures more than 90% of Particulate Matter (PM). Passive and active regeneration is initiated automatically by the engine controller as needed to burn the particulates while the engine is running allowing uninterrupted machine operation. A special oxidation catalyst with fuel injection system eliminates the need for a traditional fuel burner thereby reducing maintenance costs and increasing reliability.

HPCR Fuel Injection System

Computer controlled HPCR system delivers pressurised fuel in precise quantity into the engine combustion chamber using multiple injections to achieve complete fuel burn and reduce exhaust emissions. Fuel injector life has been improved through the use of ultra-hard wear resistant material such as diamond-like carbon.

Several decades of experience in manufacturing construction equipment have placed Hitachi at the forefront of the industry. Our technologically advanced machines are renowned around the world. The new ZW220-5 has been developed using this expertise and has the capability of exceeding previous levels of performance and productivity. In addition, many of the features on the new ZW-5 wheel loader range result in lower fuel consumption and a reduced impact on the environment.

ENVIRONMENTAL AWARENESS

The environment was an important design consideration for the new range of ZW-5 wheel loaders. The ZW220-5 has been developed to have a positive impact on both safety and sustainability. It satisfies US EPA Tier 4 Interim / EU Stage IIIB emission regulations and has a variety of fuel-efficient features, which reduce running costs. With greater all-round visibility from the cab, the ZW220-5 also contributes to enhanced safety and the successful operation of any job site.

Spacious cab

The heated air-suspension seat can slide back further, providing more legroom. The tilting telescopic pop-up steering column has also been repositioned to create additional space.

Ultimate comfort

An air-conditioning system regulates the temperature inside the cab and a double filter is provided as standard equipment for dusty environment such as industrial waste job sites. Sound insulation reduces noise levels from the local environment.

Easily accessible information

The new large multi-function LCD screen displays information at a glance and the adjustment function to the operator.

Excellent visibility

A windshield without pillars and a large sun visor enhance visibility levels from the operator’s seat.

Controlled movement

A new clutch cut-off system allows for smooth operation when the ZW-5 wheel loader is loading.

Transmission control

The automatic transmission selects the appropriate gear for travelling and digging.

Quick and easy access

The redesigned engine cover provides easy access to inspection points and allows for quick maintenance from ground level.